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半導體應用

因為體積小,但元件高頻,高功率,高電壓等特性,在解決熱對策方案工程師們積極尋找超低熱阻,高導熱係數,高可靠度的介面材料,有助於提高性能、降低外部環境衝擊和機械應力、提高使用壽命,從而降低成本。

Two-phase and single-phase immersion cooling are key technologies for AI server thermal management. Single-phase cooling fluid remains in liquid state throughout the process, with lower construction costs and simpler maintenance. Two-phase liquid cooling systems utilize low-boiling-point dielectric fluids, achieving heat transfer coefficients of thousands of W/m²·K through nucleate boiling and latent heat of phase change to remove substantial amounts of heat, forming a cooling cycle where the coolant evaporates and vaporizes to carry away significant thermal energy before condensing back. This provides higher heat dissipation efficiency but with more complex systems.

Two-Phase vs. Single-Phase Immersion Cooling System

Two-phase and single-phase immersion cooling are key technologies for AI server thermal management. Single-phase cooling fluid remains in liquid state throughout the process, with lower construction costs and simpler maintenance. Two-phase liquid cooling systems utilize low-boiling-point dielectric fluids, achieving heat transfer coefficients of thousands of W/m²·K through nucleate boiling and latent heat of phase change to remove substantial amounts of heat, forming a cooling cycle where the coolant evaporates and vaporizes to carry away significant thermal energy before condensing back. This provides higher heat dissipation efficiency but with more complex systems.

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浸沒式冷卻技術(Immersion cooling)將電子設備完全浸泡在不導電的冷卻液中,看似能夠直接散熱,但冷卻液導熱係數遠低於金屬散熱鰭片。僅靠液體對流無法有效處理電子元件產生的集中熱量。導熱墊片能填補元件與散熱結構間的微觀縫隙,提供更高導熱性的熱傳導路徑,克服邊界層限制,並替代易溶解的傳統導熱膏,確保浸沒式系統達到最佳散熱效率。

Why Do Immersion Cooling Systems Still Need Thermal Pads?

Immersion cooling technology submerges electronic devices completely in non-conductive coolant, which seems to provide direct heat dissipation. However, the thermal conductivity of coolant is far lower than that of metal heat sinks. Liquid convection alone cannot effectively handle the concentrated heat generated by electronic components. Thermal pads can fill microscopic gaps between components and heat dissipation structures, providing higher thermal conductivity pathways, overcoming boundary layer limitations, and replacing easily dissolved traditional thermal paste to ensure optimal heat dissipation efficiency in immersion systems

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