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Two-Phase vs. Single-Phase Immersion Cooling System

LiPOLY®

Two-Phase vs. Single-Phase Immersion Cooling System

Two-phase and single-phase immersion cooling are key technologies for AI server thermal management. Single-phase cooling fluid remains in liquid state throughout the process, with lower construction costs and simpler maintenance. Two-phase liquid cooling systems utilize low-boiling-point dielectric fluids, achieving heat transfer coefficients of thousands of W/m²·K through nucleate boiling and latent heat of phase change to remove substantial amounts of heat, forming a cooling cycle where the coolant evaporates and vaporizes to carry away significant thermal energy before condensing back. This provides higher heat dissipation efficiency but with more complex systems.

Single-Phase - Immersion Cooling System

This system uses only the liquid phase of the fluid, similar to a large closed-loop liquid cooler, and dissipates heat through forced convection. Consequently, fins are a critical design element for increasing the heat dissipation area and optimizing flow channels. For these systems, it is recommended to use thermal interface materials compatible with both the heat sink and the chip to ensure reliable heat transfer.

Two-Phase - Immersion Cooling System

Two-phase systems primarily utilize the principle of nucleate boiling to remove heat, offering extremely high heat transfer efficiency. Research indicates that, in this scenario, an excessive number of fins can actually impede bubble generation and departure, reducing efficiency. Therefore, many two-phase designs use bare or micro-structured surfaces to optimize boiling and bubble dissipation.

浸沒式冷卻系統動畫比較

單相

溫度 65°C
PUE 1.02-1.03
流量 2-5 L/min
熱交換器
DTT61-s

系統特點

  • 高沸點介電流體
  • 幫浦驅動循環
  • 受迫對流散熱
  • 系統簡潔易維護

兩相

沸騰溫度 55°C
PUE 1.01-1.02
壓力 密封系統
銅線圈冷凝器

系統特點

  • 低沸點介電流體
  • 相變沸騰散熱
  • 核態沸騰冷凝
  • 極高熱通量

冷卻原理

氣冷 空氣循環
單相 液體循環
雙相 相變潛熱

驅動方式

氣冷 風扇驅動
單相 幫浦驅動
雙相 自然對流

冷卻效率

氣冷 普通
單相 良好
雙相 極佳

建置成本

氣冷 普通
單相 普通
雙相 極高
兩相
單相
Heat transfer performance
Local convective heat transfer coefficient can reach thousands of W/m²·K; phase change enables very high heat flux and temperature stability.
Convective coefficient is only tens of W/m²·K; requires fins to increase area and optimized thermal interface materials to reduce interfacial resistance.
能源效率
Maximizes energy efficiency.
Significantly better than air cooling; balances performance and cost.
Mechanism
Low-boiling dielectric fluid nucleate-boils at hotspots, carrying away latent heat; vapor condenses back to liquid. Heat transfer relies on phase change.
High-boiling dielectric fluid directly contacts the heat source and rejects heat via a heat exchanger without phase change, relying on natural or forced convection.
System complexity
High: requires sealed tanks, boiling and condensation management, and gas–liquid separation; higher design and build CAPEX.
Low: open or simple circulation systems; no phase-change management; simpler installation and maintenance.
成本與環境
Fluids are often fluorinated compounds with high cost and GWP/PFAS risks, creating strong regulatory pressure.
Fluid formulations can be customized, emphasizing long service life and corrosion inhibition, with lower environmental risk.
Use cases
Extreme heat density, space-constrained, high-performance computing facilities with boiling management and sealing capability.
Large-scale cloud and enterprise deployments, edge computing, where high availability and low maintenance are required.
Maintenance requirements
Strict: prevent fluid evaporation, perform regular leak checks, and clean condensers.
Lower: long fluid life with no phase-change degradation; maintenance similar to conventional liquid cooling.
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LiPOLY® Advance TIMs

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